High-Precision Photo Chemical Etching for Metal Connectors in Energy Applications
Our high-precision photo chemical etching service specializes in producing metal connectors tailored for demanding energy applications, including power distribution systems, renewable energy devices, and electronic energy modules. Using advanced chemical etching technology, we can create complex, thin, and highly accurate metal components that are difficult or impossible to achieve with traditional machining.
Key Features:
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Precision and Accuracy: Achieve intricate geometries and fine details with tolerances as tight as ±0.01 mm, ensuring reliable electrical connectivity in energy systems.
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Material Versatility: Supports stainless steel, copper, nickel, titanium, aluminum, and other alloys commonly used for connectors.
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Customizable Thickness and Design: Produce metal connectors from 5µm up to 2mm thickness, with single or double-sided etching for complex patterns.
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Smooth and Burr-Free Finish: The non-mechanical etching process ensures clean edges and reduces the need for post-processing.
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High-Volume Consistency: Ideal for both prototype runs and mass production, delivering uniform quality across batches.
Why Choose Photo Chemical Etching Process?
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Non-Contact Process: Minimizes mechanical stress and deformation, preserving the integrity of delicate connectors.
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Cost-Effective for Complex Designs: Ideal for small to medium production runs with intricate patterns, reducing material waste.
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Rapid Prototyping: Fast turnaround from design to sample, supporting efficient product development cycles.
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Scalable Production: Capable of both prototype and mass production without compromising quality.
Xinhaisen's Photochemical Machining (PCM) Process Capability
| Technology | Process capability |
| Minimum single-piece size | 1mm x 1mm |
| Maximun single-piece size | 1800mm x 650mm |
| Processing metal material thickness | 0.02mm - 3.0mm |
| Thickness tolerance | ±0.005mm |
| Minimum aperture precision | φ0.02mm |
| The finest line diameter | 0.01mm |
| General dimensional tolerances | ±0.008mm |
| Line width tolerance | ±0.005mm |
| Minimum etching depth | 0.01mm |
| Etching depth tolerance | ±0.005mm |
The material, thickness and size we can etch as following
| Steel and Stainelss Steels | 0.01mm – 1.5mm | 600mm x 1500mm |
| Nickel and Nickel Alloys | 0.01mm – 1.5mm | 600mm x 1500mm |
| Copper and Copper Alloys | 0.01mm – 1.5mm | 600mm x 1500mm |
| Aluminun | 0.01mm – 1.5mm | 600mm x 1500mm |
| Titanium and Titanium Alloys | 0.01mm – 1mm | 600mm x 550mm |
What metal parts processing we can provide?
FAQ
1.Why Choose Xinhaisen?
- 13+ years of specialized etching experience
- Engineering support from design to final product
- Strict confidentiality protection for all customer designs
2. How can we guarantee quality?
- Always a pre-production sample before mass production;
- Always final Inspection before shipment.
3.What can you buy from us?
- Photo chemical etching,Micro-channel plate etching,Precision filter mesh,metal encoder disk,Precision metal shims
4.How long does production and shipping take?
- Sample orders can be shipped in 3-5 days.
- Mass production lead time depends on quantity, typically 1-2 weeks. Express shipping is available.
5. What services can we provide?
- Accepted Delivery Terms: FOB,CFR,CIF,EXW；
- Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;
- Accepted Payment Type: T/T,Paypal,Western Union,Cash;
- Language Spoken:English,Chinese
Would you like to custom the metal parts? Feel free to contact us for further discussion!
Product Tags:
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